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Single Shaft Shredder-1

Single Shaft Shredder

Single Shaft Shredder

Content Title

Product Brief

Maximum feed: less than 1200mm
Production capacity: 1-100t/h
Applicable materials: plastic injection molding machine heads, plastic pipes, plastic plates, plastic frames, plastic films, logs, waste furniture, etc.
Product overview: The single-shaft shredder is a kind of rotary cutting crushing equipment produced by our company. The machine drives the fixed blade to scrape and cut the material through the torque of the main shaft. It achieves the purpose of high-efficiency crushing under the action of the hydraulic pusher auxiliary device.

Single shaft shredder

Product Description

The single-shaft shredder, also known as the plastic shredder, is high-performance crushing equipment developed by Quran Machinery to address the challenge of processing high-hardness and difficult-to-break materials encountered by plastic shredders. This machine is primarily used for crushing and processing various materials, including plastic injection molding machine head materials, plastic pipes, plastic plates, plastic frames, plastic films, logs, waste furniture, and more.

During the equipment’s operation, the materials pass through the pressing plate and approach the moving knife. The alloy-inlaid blade on the knife stick repeatedly cuts the material to crush it into smaller pieces. Subsequently, the crushed material is sheared by the fixed knife and the moving knife to meet the crushing requirements. Finally, the crushed material is filtered through the screen at the bottom of the equipment, completing the entire single-shaft shredder crushing process.

Henan Quran Machinery offers a variety of customized solutions for equipment selection, providing customers with different sieve diameters and tooth numbers to suit various purposes.

Technical Features

As a low-speed and high-torque material processing and crushing equipment, the single-shaft shredder has outstanding advantages in the processing of waste plastics and wood. Henan Wanbang Machinery’s single-shaft shredder has the advantages of energy saving, high efficiency, and convenience.
1. It is suitable for shredding materials with strong entanglement, and a small amount of light and thin metal objects are allowed in the materials.
2. Lower tool usage and maintenance costs
3. The hydraulic drive spindle has high stability.
4. The tool has a long service life and is easy to replace
5. The size of the material can be adjusted according to the size of the screen aperture
6. The spindle speed is low, the work is stable and the noise is small
7. Automatic reverse sensor protects the machine from being stuck due to overload
8. The hydraulic feeding device is safe and stable, and the feeding speed can be adjusted, which is suitable for the crushing and processing of multiple materials.
9. The hydraulic control device increases the running stability of the spindle and reduces the damage to the motor caused by tool impact, and has the function of spindle speed regulation.

Working Principle

The operating principle of Henan Quran Machinery’s single-shaft shredder involves a single rotor that processes and crushes materials. Power is input into the main shaft through the coupling to drive it to rotate. As the material enters the machine cavity through the material inlet, the front pressing device pushes it toward the end of the main shaft. Upon nearing the main shaft, the material becomes stuck due to the joint action of the main shaft and the fluid feeder. The crushing speed of the feed is controlled by adjusting the flow valve in this section. Once the main push plate reaches the safe position of the limit sensor switch, the reversing push plate of the hydraulic valve returns to its initial position, ready for the next material to be recycled and crushed.

Video

Service

Spare and Wear Parts

Original equipment replacement parts for your ZQS series single-shaft shredder ensure proper fit, form, and function to reduce maintenance issues and increase longevity. Should your equipment fail, the productivity of your entire plant is at risk. To avoid any losses, critical replacement parts are readily available when you need them. Additionally, our global distribution logistics network ensures that spare and worn parts are available whenever you need them.

Service when you need it

Our service team consists of experts with extensive know-how when it comes to improving the performance of your ZQS series single-shaft shredder and the whole recycling process. Additionally, we meet all kinds of service needs at short notice – either as individual tasks or as part of a fixed service agreement. These services include, for example, emergency service, repairs, preventive maintenance, refurbishments, upgrades, process optimization, relocation services, and training.

Data Sheets

MODEL ZQS-600 ZQS-800 ZQS-1000
CAPACITY(kg/h)
600
800
1000
MOTOR(kw)
22
37
45
ROTOR BLADE(pcs)
30
45
63
BLADE MATERIAL
DC53
DC53
DC53
FIXED BLADE(pcs)
2
2
3
BLADE SIZE(mm)
300*100
400*107
500*107
BLADE MATERIAL
D2
D2
D2
REDUCER
H4
H5
H7
HYDRAULIC PUMP POWER(kw)
3
4
5.5
MAIN SHAFT DIAMETER(mm)
φ140
φ150
φ180
SHAFT SPEED(r/min)
75
75
75
BLADE DIAMETER(mm)
260
300
350
ROTOR DIAMETER(mm)
600
800
1000
CUTTING CHAMBER(mm)
600*600
800*800
1000*1000
MACHINE SIZE(m)
2.2*1.4*1.9
2.8*1.7*1.9
2.8*2.0*2.1
WEEIGHT(kg)
2800
4000
6500

1. Blade claw’s quantity, diameter, and thickness can be customized based on material type and output size.
2. Different material types and final product sizes will lead to producing different capacities.
3.The model and brand of the motor reducer can be configured according to customer requirements.

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